2024年4月12日发(作者:保障性租赁住房管理平台)
维普资讯
高级塑料
一
部概念车展示了一种结合了全息照明技术的高级顶板
Advanced plastics
A concept car demonstrates an advanced roof section
that inCorporateS holograpic lighting technology
士的汽车开发商R i nspeed生产了一种展现了高级材料技
r wiss vehicle developer Rinspeed has produced a
术的原型车。该车是与Bayer MaterialScience公司合作
prototype vehicle that demonstrates advanced material
生产的,后者是世界上最大的塑料制品生产厂家之一。
technologies.The vehicle was produced in cooperation
”概念车是根据其日本短语的含义“打坐”而取的名。
with Bayer MateriaIScience.one of the world’S Ia rgest plastics
其特征是一个别具特色的、结合了一种新颖的照明系统的塑制泪珠
producers.and a number of other speciaIist firms.
型顶板。
The“zaZen”concept ca r takes its naIme from the Japanese
顶板圆顶用Makrol on制成,这是一种非结晶的热塑性模塑料。
ph rase meaning“seated meditation‘:It featu res a distinctive
该材料以其高透射率、耐热性、韧性、高蠕变模数、尺寸稳定性和
tea rdrop—shaped roof made of plastic that incorporates a noveI
良好的电绝缘特性而著名。
lighting system.
车座是透明的 椅垫
含有一管聚氨酯凝胶
The car’s seats
are transparent;
cushions contain a
pOIyurethane gel
1 1 4 Automotive Manufacturer・汽车工业
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材料
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顶班圆顶的尾端结合了一个发光全息区构成了一个第三刹车
灯。德国RevofIex公司生产的一种弹性密封胶将其粘在车体上。
The roof dome iS made fr0m Makrolon.an amorphous,
thermoplastic molding compound.The materialiS noted for its high
“在正常操纵时,该区域是透明看不见的,但在制动时,它
light transmission.heat resistance,toughness,high creep modulus.
就会闪烁,仿佛不知从何而来。”Bayer Materi aIScience公司的
dimensional stability and good electricalinsulation properties.
Johannes Sees i ng说,“我们希望通过‘zaZen’促使人们对未来的
汽车进行思索。”
The tall_end of the roof section incorporates a luminous
holographic a rea that forms a thi rd brake liaht.A clea r elastic
由于全息制动灯不需要外壳,也就不需要安装空间。这就拓展
sealant from Revoflex of Germany i0ins the roof to the bod
”During normal driving.the area iS transparent and invisible.
了新设计的可能性。尽管具有较大的表面积,但它只需要一个隐藏
的红色发光二极管(LED)。其照明面积比现在通用的发光二极管刹
but when braking.the light shines as if fr0m nowhere.”says
车灯明显要大。对于紧急刹车,它也能清晰可见。
造成一个独立部分。一层防刮涂层可以使车顶更为坚固。
Johannes Seesing of Bayer MaterialScience.。 We want to use the
Betause the holographiC brake light does not require a
e thinking about the car of the future.‘。
在注塑成型过程期间,整个透明的车顶用Makro I on聚碳酸酯制
”zaZen”to qet peopl
nq.it reqUires nO installation space.ThiS opens UP new
“要注意的是在装配过程完成之前不要先将顶板装到车体
housi
上。”Seesi ng说,“因此,在整个生产过程中一直能保持从上面进
design possibilities.Despite the large surface area.it reqUi res
入车内,这使得装配更容易,而且能节省成本。”
“
only a single.concealed red light emitting diode(LED).The
CU rrently in use.1t iS also clearly visible to following traffic.
nated SM rface iS considerably larger than LED brake lights
zaZen”的座位也是用MakroIon由Recaro座椅公司制作的,这次
…umi
用8毫米厚的热压成形板生产,目的是体现一种简约和开放的效果。
车座和靠背的套是透明的,椅垫是用一种透明的聚氨酯凝胶做
成。凝胶可以是坐着的人更加放松而舒适。它不包含任何增塑剂或
During the injection molding process,the entire transparent roof
dome iS produced as a sinqle section fr0m Makrolon polycarbonate.
A scratch。proof coating ensures the dome iS sufficiently robust.
挥发rl生物质。座椅部件用一个铝制框架支撑。
1 1 6 Automotive Manufacturer・汽车工业
维普资讯
用基于一块聚氨酯板材、基-T-Bayer生产的一种聚醚和一种异氰酸盐
Seesing.“As a result.the interior of the ca r remains accessible
的建模泡沫浇铸成的。
from above du ring the enti re production process.This makes
“板子要经过铣削加工,不会产生大量的粉尘。”
assembly easier and cuts costs.“
Seesi ng说,“结果是一致的,那就是光滑的表面和低热膨胀系数。
The seats of the“zaZen”are also made using Makrolon by seating
由于其棱边强度高,零件可以形成特别的几何结构和精确的半径。”
ifrm Recaro.this time produced by thermoforming 8mm thick sheets.
概念车的涂层同样不同凡响: 基本涂层包括swarovski水晶,
The aim was to create an expression of minimalism and openness.
给加工面增添了其白色矿石的色泽。涂层系统从底漆和填充料直到
The ca r's seat and backrest shells a re transpa rent and the
面漆都使用聚氨酯材料。
cushions a re made from a transparent polyu rethane ge1.The gel
其一个突出特色就是汽车面漆的自愈合功能。通过对涂敷原料
provides a relaxed and comfortable sitting position.1t contains
精心的选择和良好的调制,有可能在两种对立的效果间找到一个平
no plasticisers or other volatile substances.The seating unit is
衡点。弹性的增强往往意味着不得不在耐腐蚀性和耐候性上做出牺
supported by an aluminum frame.
牲。对于 zaZen来说,夏天的温度能保证表面的刮伤会回溶入面漆
The concept s bodywork is based on a Pomche 997 Carrera S
并消失。
and its chassis can be adjusted in four ways.The front—end and tail—
瑞士的Esoro工程公司是这一项目的总承包商。该公司负责项
end consist of carbon fibre reinforced materials.These are molded
目管理、新技术的实施、工程、设计和zaZen的制造。 在供应商金
fr0m modeling foam based on a polyu rethane sheet materia1.
属加工公司 SchwaI Ier和式样设计公司Protosca r的帮助下,历经
based on a polyether and a isocyanate produced by Bayer.
6个多月,Esoro终于实现了这一梦想。
“The sheets a re processed by m…ing and don t generate
该公司也为本项目出谋划策。它开发了一项技术更能承担复合
a q reat deal of dust.“says Seesing.“The result a re uniform.
材料零件生产的技术。第一个按照这种方法生产的工业零件将用于
smooth surfaces with a low coefficient of thermal expansion.
2007年的sma rt ForTwo。Esoro a l so还开发了一种叫做“融印”的
The edge strength is hiqh.so the components can featu re
工艺来以较低的初期投资,从而为结构和半结构化应用生产高端热
extreme geometries and narrow radii.“
塑性符合零件。
The concept ca r's coating is also unusual:the base coat
contains Swarovski crystals,giving the finish its white mineral
shade.The coatinq system.from the primer and filler th rouqh
to the top coat uses polyu rethane materials.
A special featu re is the car s self-healing top coat.Th rough
s lfu J selection and fine tuning of the coating raw materials,
it was possible to find a balance between two opposing effects.
Jncreased elasticity usua Jly means that sacriifces have to be
made in terms of chemical resistance and weather resistance.
For the zaZen,summer temperatu res ensure that surface
scratches melt back into the top coat and disappear.
Swiss eng ineering firm Esoro served as general contractor
for the project.The company was responsible fo r project
management.the implementation of new technologies,
engineering.design and manufactu ring the zaZen.Esoro
rea Jised the concept over six months with the help of suppliers
metal works fi rm Schwaller and stylinq firm Protosca r.
The company a Jso contributed process knowledge to
the project.1t developed a technology to make P roduction
of composite parts more affordable.The first industria J part
produced in this way w…be introduced on the Sma rt ForTwo in
2O07.Esoro also developed a process called”melt embossing”to
produce high end thermoplastic composite pa rts with low initial
investment for structura J and semi—structura J applications.一
A single red light emitting diode Lights up the
dome during braking
在制动时,一个单独的红发光二极管点亮顶板
汽车工业・Automotive Manufacturer 11 7
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